Inspection and testing in the cleanroom
Ensuring the highest quality through multi-stage testing
At RJ Lasertechnik, we attach great importance to a continuous process chain that includes welding, assembly and testing in the clean room. Our aim is to guarantee our customers consistently high product quality and cleanliness. The precise welding and assembly of components in the cleanroom is followed by comprehensive inspection and testing in order to meet the high requirements for cleanliness and function.
Comprehensive test methods for maximum quality assurance
To check and document the quality of the welded and assembled components, RJ Lasertechnik has various testing methods at its disposal:
- Helium leak test
- Pressure drop test
- Dye penetrant testing
- Black light test
- Microscopy
Surface analysis with two high-resolution cameras and AI-controlled image processing
RJ Lasertechnik has recently introduced an innovative surface analysis system in its cleanroom production. The system uses AI-supported image processing to carry out a 360° inspection of the components. Two high-resolution cameras capture every detail of the surface while a robot moves the components precisely. The inspection is carried out under both white light and black light in order to detect organic contamination and chemical residues in addition to mechanical damage.
The image data is analyzed immediately, evaluated by the AI and archived in an inspection document. This pioneering detection system significantly shortens the inspection time of an A4-sized component, reducing the overall processing time by 90% and speeding up and streamlining the entire process immensely.
The state-of-the-art inspection system is used for both incoming and outgoing inspections in the clean room and ensures that our customers always receive products of the highest quality.
Our inspection and testing in the cleanroom completes the seamless process chain that begins with welding and assembly in the cleanroom. By continuously maintaining the highest cleanliness conditions and using extensive testing methods, we ensure that your components meet the highest quality standards. You can rely on our expertise and state-of- the-art technologies to ensure the quality of your products.
An intelligent quality control system with AI-supported image processing for the 360° inspection of components was set up in the clean room production at RJ Lasertechnik.
Advantages of inspection and testing in the clean room at RJ Lasertechnik:
- Maximum quality assurance: We can guarantee the quality and purity of the components by using a wide range of precise testing methods.
- Continuous cleanliness: The strict conditions of cleanroom class 8 ensure that the components remain clean throughout the entire process chain.
- Comprehensive testing: Our test methods cover all relevant aspects of component quality, from tightness and surface defects to microscopic contamination.
- Application in demanding industries: Particularly suitable for components used in semiconductor technology and medical technology.